Cove
This project is currently in the late stage of development.
The Cove Chair is an armchair that empowers individuals in smaller living spaces to accommodate guests while providing stylish, comfortable, and efficient space utilization.
Skills
User Research, Ideation, Sketching, Prototyping, CAD, DFMA,
Render + Animation (Blender)
Year
2023 - 2024
Disciplines
Team lead
Product Design Engineer
Timeline
Phase: Build
Provides users with the option for expandable seating, wrapped within the footprint if a mid-century modern armchair.
Designed for compact living spaces, enabling users to comfortably accommodate guests and host gatherings.
Research
Statistics from a survey of 47 participants.
90% of users live in a space with multiple inhabitants.
83% of users prefer Mid-century Modern for interior design styling.
71% of users found additional seating, storage, and space saving to be most interesting in multi-use furniture.
68% of users chose aesthetics, price, and functionality as the top 3 factors.
Market data
Earnest.com Survey: Average age of shoppers 24 - 33
Pew Research Center: 36% of households are renters (2019)
RubyHome: Over 80% of renters have pets
Product Opportunity
Armchairs are a staple in the furniture space. While styles change alongside modern preferences, the functionality of these chairs remains the same. There is opportunity for an armchair that provides additional seating and storage within a self contained area.  
Persona
Product Ideation
Design Criteria
Aesthetics
Functionality
Ease of Use
Engineering Criteria
Systems
Structure
Manufacturing
Project Development Criteria
Budget
Capabilities
Timeframe
Product Sketches and Ideation
Sketches sparked creativity and collaboration, helping to define some initial product directions.
Prototyping
Prototypes provided an initial exploration of the product development direction with a focus on user needs.
Prototype Evaluation
Concept 1
Concept 2
Concept 1 became the focus for further product development as it aligned well with our user needs and design criteria.
Inspiration
A mood board facilitated research into the field of mid-century modern furniture. This revealed insights into furniture design, the characteristics of this style, and the forms utilized.
Refinement
Refined Product Sketches and Ideation
High Level CAD
Alternative Design Sketches
Design Evaluation
Design 1
Design 2
Design 3
Final Concept Evaluation
Production CAD
DFMA Considerations
Reduce number of components
Reduce number of assembly operations
Make assembly easier to perform
Fasteners are bad for locating
V1: Bad woodworking technique. Over reliance on fasteners.
V2: Proper usage of rabbet joint. 42% reduction in number of fasteners.
V1: Bad woodworking technique. Over reliance on fasteners.
V2: Proper usage of rabbet joint. 42% reduction in number of fasteners.
Reduce manufacturing time
Reduce process variation
Provide liberal tolerances
Simplify design geometry
V1: High precision needed for mortise and tenon joints. More labor intensive than alternative joints.
V2: Half lap joints are easier to manufacture, and provides similar or greater strength to alternatives.
Production CAD - V2
Build
Scale Models
"Junk" Build
Production Build (In progress)